Multifunction Hot Runner Control System & Valve Gate Controller
HRTC-N1/N2* Hot Runner Controller
Features
- Color LCD display, Easy operation
- Auto / Manual / Standby function
- Zone number display
- Load current / output percent display
- Selectable load current limited
- Selectable low temperature display resolution (1.0 or 0.1 unit)
- Selectable two thermocouple types (J or K)
- Selectable two temperature scales (°C or °F)
- Selectable two trigger output modes (Zero cross or Phase angle)
- Multi diagnostic & alarm function
- Multi self-protect and equipment-protect function
- Selectable soft-start function to extend life of heater
- Compatible with J&M, DME, etc.
- Available Zone 1, 2, 4, 6, 8, 10 & 12
Specifications
| Item | Details |
|---|---|
| Power Supply | AC85~265V, 50/60Hz |
| Sensor Type | T/C J or K, displayed |
| Measurement Range | 0~450°C (32~842°F) |
| Measurement Accuracy | ±0.25% FS |
| Control Accuracy | ±0.1% FS |
| Power Switch | Rocker Switch |
| Working Temperature | 0~55°C (32~132°F) |
| Display Unit | Color LCD |
| Setting Range | 0~450°C (32~842°F) |
| Control Mode | Auto-PID / Manual |
| Output Type | Zero Cross / Phase Angle |
| Load Capacity | 15A, 100~3600W @ 240Vac |
| Working Humidity | 10~85%RH (Not condensing) |
Protections
- Over voltage self-protected, and shut off output to protect heater
- Thermocouple input protection, prevent module damaged by misconnection
- Thermocouple & heater inverse protection, prevent thermocouple damaged by misconnection
- Soft-start mode, avoid the moisture make the heater burn out
- Max. load current can be limited
Alarms
- Ultra-high or ultra-low Temperature
- Thermocouple break, short or inverse
- Thermocouple is out of its position
- Heater break, short or overload
- Output device is damaged
- Thermocouple & heater misconnection
- Power supply is over voltage
- Working temperature is too high
- Alarm relay output for machine interlock (only in N2 models)
M20 Series (Multizone Controller)
Features
- 2 to 120 zones of control
- Large, intuitive, full color touch screen, simple operation
- Interchangeable card design, reduces maintenance costs
- Two zones per card at 15 amps per zone
- Real-time amperage measurement
- Integrated design with external heat sink, reduces downtime
- “All-in-one” control card designed for reliability
- Automated mold diagnostics to ensure hardware performance
- Selectable phase angle or zero cross power control method
- Low voltage soft start to maximize heater life
- Multiple startup sequence options available for process optimization
- Quality construction cabinet card rack and connectors
- Mold and controller protection design features reduce downtime
- Minimum cabinet wiring reduces risk of faults
- Multi-mold set-up storage
- USB support for importing and exporting data
- Password enabled security
Specifications
| Item | Details |
|---|---|
| User Interface | Full color LCD touch screen |
| Power Supply | 1-Ph+E (3 wire) 200-240Vac / 3-Ph+E (4 wire) 200-240Vac / 3-Ph+N+E (5 wire) 380-415Vac |
| Thermocouple | J or K-Type, software selectable |
| Calibration Accuracy | ±0.25% FS |
| Control Stability | ±1 digit-under steady state |
| Overload Protection | Fuses on both heater legs |
| Working Temperature | 0~55°C (32~131°F) |
| Storage Temperature | -20~70°C (-4~158°F) |
| Working Humidity | 10~85%RH (No condensing) |
| Display Size | 7.0″ or 10.2″ inches |
| Frequency | 50-60Hz automatic switching |
| Control Mode | Auto-PID / Manual |
| Power Control | Zero Cross / Phase Angle |
| Degree Unit | °F or °C, software selectable |
| Measurement Range | 0~500°C (32~932°F) |
| Setting Range | 0~450°C (32~842°F) |
| Load Capacity | Rated 240Vac, 15Amps per zone |
| Soft-Start | Using low voltage for heater safety |
| TC Connector | Varies options available |
| Mold Power Connector | Varies options available |
Control Cards
- Integrated design with external heat sink
- Mechanical relay on non-switched leg
- 2 zones per card at 15 amps each
- Run with grounded or ungrounded thermocouples
- Phase angle or zero cross power output control
- Cards interchange ability
- Automated mold diagnostics
- Real-time amperage measurement
- Patented “all-in-one” control card designed for reliability
- Low voltage soft start to maximize heater life
Main Interface
All M20 control card come standard with two zones per card at 15amps per zone and are fully interchangeable across all mainframe designs.
The externally mounted heat sink and integrated design reduce maintenance cost and downtime.
Valve Gate Controller (VGC)
Standard Features
- 7″ Touch Display for easy settings and monitoring
- Input Power Supply : 230VAC, 50 Hz
- Injection Input Type : 24VDC
- Valve Gate Output : 24VDC (0.5A/solenoid)
- 2 Decimal time settings (10 msec base timer)
- Actual time display
- Injection input status monitoring
- 2 Steps for Delay time and Action Time
- Individual zone On/Off and Manual Testing buttons
- Recipe function for multiple mould data store
Optional Features
- Injection Input
i) 230VAC
ii) Contact - Multiple output mode available
i) 24VDC (Standard)
ii) 230VAC (Optional)
iii) Contact (Optional) - Position base switching selection
(Position input should be 0~10Vdc) - Custom functions available on customer demand
- VGC-4Z : 4 Zone Valve Gate Controller
- VGC-8Z : 8 Zone Valve Gate Controller
- VGC-16Z : 16 Zone Valve Gate Controller
