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Injection & Blow Moulding

Industrial Controller Comparison Table

HMI Specifications Comparison Table
Categories AR Series FTS Series FT Series
HMI 7"/8"/10.4"/12.1" 10.1" 15.6"/17.3"/21.5"
HMI CPU VESPER/266 MHz
VELA/1 GHz		 — 2 GHz
Internet Yes (Optional) Yes X / Yes
RS-485/Can RS-485*1 RS-485*2 + Can*1 RS-485*1
Wi-Fi X / Yes (Optional) Yes —
Touch Panel Yes (Optional)
(Expandable 10.4"/12.1")		 Yes —
Controller Specifications Comparison Table
Categories AR800/AR810 AR8180 AR2000 AR2010 AR2100
P C CPU 528 MHz 528 MHz — 520 MHz —
Control CPU 72 MHz 528 MHz
Time base 0.25 ms		 — 50 MHz
Time base 0.25 ms		 —
I/O Connection NPN NPN NPN NPN PNP
Temperature PID Control 5 8 8 8 8
DI Digital Input 24 OR
23 + 1 RPM		 32 32/48 32/48 32/48
DO Digital Output 24 32 32/48 32/48 32/48
AD Analog Input 16 bit * 3 16 bit * 6 16 bit * 6 16 bit * 8 16 bit * 8
Start/Stop Input X X X/4 X X
FDA X/4 24 OR
23 + 1 RPM		 24 OR
23 + 1 RPM		 X X
Analog Output X 12 bit * 5
(0 ~ +10 V)		 12 bit * 0/4
(0 ~ +10 V)		 12 bit * 8/12
(0 ~ +10 V)		 12 bit * 8/12
(0 ~ +10 V)
PWM Output 3/1 X 1 X X
RPM Input X 1 1 3 3
FPGA X PLC CPU & Control CPU data transmitted through parallel FPGA connection; allows more precise control accuracy
Hardware Expansion Specifications Comparison Table
AR SERIES AR8180 AR2000 AR2010 AR2100
Temperature Module Man-machine communication allows 15 sets of temperature module expansions;
each module includes 8-zones temperature control
I/O Expansion Module X Able to expand 1 module; each module
DI/DO*8 (Max = 8) 		Able to expand 12 modules;
each module DI/DO * 16 (Max = 192)
A/D Expansion Module X X X 16 bit * 8 16 bit * 8
Encoder Expansion Module X X X 32 bit * 4 32 bit * 4
Features
APPLICATIONS INJECTION MOLDING MACHINES BLOW MOLDING MACHINES EXTRUDER MACHINES
Common
  • Data memory 100 sets in controller Memory Increase up to 300 sets in USBDrive or MMC/SD card.
  • Program can be Save/Load through USB drive or MMC/SD card.
  • 8 Level Password protection for user settable parameters.
  • Hourly Production and Energy Consumption data available for one month.
  • Swap-able digital I/O, analog I/Os & Temperature zones, so no need to modify software or change wiring for I/O Replace.
  • Page Image can be saved in USB Drive or MMC/SD card.
  • Alarm Record/Setting Modify Record/Q.C. parameter Record (can be saved in Pen Drive or logging possible in Pen drive after fix intervals). Data can be opened in XL format.
  • Faster PLC execution time and special interrupt control function for precise accuracy.
  • Multilingual (Optional).
  • Windows Base software for Easy Modifications in Screen and Ladder.
  • Multifunction valves can be configured easily from Screens.
Application Base
  • DA calibration function for linear output of Proportional valve/AO.
  • Multifunction valves can be configured easily from Screens.
  • 5 SPCs Clamp Open & Close Control with various cut off option in tonnage. Inbuilt standard auto tonnage program for toggle machines. Settable Stage selection available.
  • 4 Stage Injection Velocity and 4 Stage Hold Pressure. Various V2P cut off options are available. Stage Selection is available.
  • 3 Stage Recovery with Pre-Suckback and Post Suck Back Option. Stage Selection is Available.
  • 2 Stage Control for Ejector forward and retract. Return Confirmation, multistep, Step Vibrate and Stay Forward Options are standard.
  • 4 Core Program is standard with all multiple combinations.
  • 4 Air blow Programs with Time and Position Option.
  • Start & End Ramp & Delays for Pressure and Speed functions along with Solenoid Delays.
  • Middle Slopes for Clamp Control.
  • Faster Support for all kinds of custom base software modifications on requirement.
  • Keypad Customization on demand for OEMs and Multicolor machine.
  • Standard Programs for Single Station, Double Station Extrusion Blow molding machines.
  • 400 Steps Parison Control Option available with VEDA Parison Board.
  • Easy Support to External Parison Control systems.
  • Separate Delay and Action time for each function and monitor time for limit/position base functions.
  • Actual Time monitoring for each and every function.
  • Separate Standard Keypad Designs single Station and Double Station.
  • Custom Keypad option on demand of OEM.
  • Start & End Ramp & Delays for Pressure and Speed functions along with Solenoid Delays for hydraulic controlled functions.
  • Faster Support for all kinds of custom base software modifications on requirement.
  • Multiple Drive Sync option including Main Extruder, Coextrude, Haul off, Take off and Cutter.
  • On Screen Alarm and Key interlock for easy settings to OEMs.
  • Settable Temp Zone Names, DA Zones Names and AD Zone Names.
  • Settable Total Digit and Fractional Digit for all Analog AD and DA.
  • Dedicated Keypad with symbols and separate speed Inc/Dec Keys for each Drive.
  • Custom Program Designing and Support is available.
FPGA 7 System with new generation high speed multiprocessor (ARM) DCS system. Separate processors for Primary & Secondary functions with high speed internal CPU communication, which provide faster response and real time monitoring of machine.

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Devanshi Advantage

  • 37 years in Domestic and International markets
  • Diverse International clientele spread over Africa, Middle East and Indian subcontinent
  • Experienced team of specialist engineers catering to international projects
  • High quality and reliable products
  • On-site service delivery for our International / Domestic clients
  • Vast product range catering to diverse industries and applications

Projects Undertaken

  • Plastic Machine Controller Retrofitting for Injection / Blow / Extruder machines
  • Servo Systems Retrofitting for energy saving for Injection / Blow machines
  • Turnkey projects for Industrial process automation
  • Robotics based Automation for Insert moulding / Inmould loading for containers and downstream Automation projects
  • State of the Art manufacturing intelligence software for increased productivity
  • Project to convert conventional machines to Industry 4.0